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TOOLS NEEDED:
1. Something to remove old
hinge: a modeling/jewelers' saw, new X-Acto, Dremel tool,
whatever you're comfortable
with.
2. Sandpaper/fine tooth file
3. Superglue
NOTE
ABOUT PAINTING:
If you want to paint the
hinge to match the trailer, do *not* paint the inside of the hinge!
This is very important...if
you do paint it, the glue will not stick to the part and it will fall off.
INSTALLATION
INSTRUCTIONS:
Before
A broken trailer tab, typical
for G1 Primes
Step 1
Remove the side of the trailer
by sliding out the metal rod (nothing high-tech here, I just use
a bent paper clip to push
the rod out a little bit, then grab the exposed end and pull it out the
rest of the way).
Step 2
Cut off whatever is left
of the old hinge according to the arrows in the photo. The cut should
be as
straight as possible, and
only remove the outer edge of the plastic (do not cut into the channel,
or
you won't be able to reinstall
the metal rod!)
Step 3
This is what your final
cut should look like.
Step 4
The arrows in the photo
indicate where the new tab should be glued into place. I recommend
a bead of
superglue along the top
edge, and two small beads on the bottom edge.
Step 5
This should be about what
the part looks like installed.
Step 6
The new hinge should line
up exactly with the old plastic; if the end result is not a smooth curve,
sand
the edge a little bit until
you get a nice "O" shape.
End
Reinstall the side of the
trailer, and your Prime is ready to go!
ADVANCED
NOTE:
The original design of Prime's
hinge is not very strong, which is why it breaks so easily. Replacing
the
hinge as outlined above
will make your Prime look like it did originally, but if you'd like to
make your
hinge even stronger I'd
recommend the following steps. It will permanently alter your Prime
figure, and
it will not look exactly
like the original, but I have tested it myself and I think the results
are well worth it.
Advanced Step 1
Before reinstalling the
trailer side, cut about 5/8" - 3/4" off the end of the metal rod.
Put the trailer side
into place and insert the
rod as you would normally, using something (like the bent paperclip mentioned
above) to seat the rod all
the way. This should leave the last section of the channel open.
Advanced Step 2
Take the remaining section
of the metal rod, and cut another 1/8" - 1/4" from it. you should
now have a
short section about 1/2"
long. Carefully insert this into the open end of the channel, and
stop when the
end of the rod is even with
the end of the channel. Be very careful with this next step: put
a small dot of
superglue on top of the
end of the metal rod. Capillary action should draw the glue around
the rod, essentially
filling the gap between
the metal rod, the new hinge, and the old plastic. If the drop of
glue just sits there,
coax it into the groove
with a toothpick.
Advanced Step 3
Add another small drop of
glue once the first one disappears...continue this for 4 drops, or until
the glue stop disappearing into the groove, whichever comes first.
Give the glue a chance to
fully set (usually a couple of hours), and you can reinstall the door and
call it a day! |